Basically your telling me that its about impossible to optimize my pool. If I go with a 3/4 hp pump, then I'm slightly overdriving my plumbing. I might be able to live with that, but then, on low speed, I'm basically moving not enough water to turn over my pool. Low speed is 3/32nd hp. Not much flow and thats a lot of water to move. I think I can get maybe 20 GPM or so at low speed, but since TDH goes down with the lower velocity, I have not idea what it is.
To turn over a 25000 gallon pool in 8 hours requires 52 GPM. Since I can only get 44 GPM out of 1 1/2 inch pipe, this is impossible.
Aparrently the 44 GPM comes from the building code requirement to not exceed 8 ft/sec in the pipe. A pipe can technically support the flow, but pipe damage can occur. Thus, I can exceed 44 GPM and the pump shouldn't cavitate or do evil things.
A better match is the 1/2 hp pump, but then I'd get essentially nothing out of low speed, if I can find a two speed pump.
The most correct answer is to add a second suction and return or convert to 2" pipe, both which are essentially impossible on an existing pool. I actually have a second return. That is intended for a pool cleaner with a booster pump. Since the pressure side head isn't a large contributor compared to the suction side, I don't think it would help much.

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