Sizing a new pump

[lstinthot]

The pump basket does empty when the pump is off. I am limping this pump along right now. It is so load you can hardly talk standing near it and I blew the lid off at the end of last season with a bad valve line up blowing the lines out. It will need bearings, new lid and plumbing work, so I figured I would get a newer efficient model that uses less power.

We have a check valve on the suction side and on the discharge side of the pump. The valves are new. The plumbing is new on the suction side of the pump as well.

I was thinking of removing the extra equipment on the discharge side to help lower discharge pressure thinking that would allow me to run a smaller pump.

I currently am running a superflow by pentair. Is it worth rebuilding this pump? It has run many of times with loss of prime. Currently does not leak when it gets a good prime, which it can do with in 2 minutes.

Thanks

[mas985]

In your signature, you have UltraFlow but in your post you said SuperFlo. Those are two very different pumps so it makes a difference. Which one do you have? If you don't know for sure, post a picture.

Also, your pump should not lose prime when off so something is leaking air into the plumbing. Most likely it is the pump lid.

[lstinthot]

Good catch on the pump. It is an Ultraflow.

The basket stayed full this morning after I shut it off last night. There is a lot of gurgling going on after we stop the pump. There is a minor leak on the discharge of the pump, I was waiting to fix it and fix it when I changed the pump. Is it better to fix it now, make sure the system is tight and working before bringing in a new pump? I know the pump lid is no good, it seals when holding it there when I start the pump but the ears to hold the lid down are all broken so when it stops it pops up and I put it back on the pump.

[mas985]

The UltraFlow is a high head pump so priming is probably as good as it gets with this pump. You can either replace the entire pump or just the motor. It usually makes more sense to just replace the motor if the wet end is in good condition and you don't need to change any plumbing. But since you have to change the plumbing anyway, it may make more sense to replace the entire pump. Either way is fine, it is basically an economic decision.

However, when looking at a replacement, you need to focus on max head because that is the only thing you can go on for priming ability. The higher the pump head, the larger the impeller and more effective the pump will be at priming. However, in most pump lines, the max head is the same for the various HP ratings so you can lower the HP to save some on electricity costs.

If you want to stick with Pentair, the Whisperflo is a good pump line but for priming reasons, I wouldn't go below 1 HP (full rated). So either the WFDS-4 or the WFDS-26 would be a good choice.

BTW, where is your location and how much do you pay for electricity? A VS may or may not be a good solution for you.

[lstinthot]

We pay about $.10 per KWhr. We were considering a Variable speed. Looks like it takes a long time to recoup the extra cost over a two speed pump.

[mas985]

At $0.10 /kwh, it would take a standard VS about 130 months of 4 hour operation/day to become more cost effective than a two speed . If you are willing to go with a lower cost VS such as the MaxFlo, it would take about half that time. But if you are in a lightning prone area, which is why I asked about your location, it is even worse (~50% longer) because you have to factor in the cost of surge protection.

[lstinthot]

We live in Central Virginia. We have a hurricane season.

[lstinthot]

Looks like these two pumps pull the same amps. The WFDS-4 is one HP and the WFDS-26 is 1.5 HP. The -4 costs about $75 more than the -26. Does it make sense they both have the same amp rating? Wouldn't make more sense to go with the 1.5 in my case then for the higher lift?

Thanks

The UltraFlow is a high head pump so priming is probably as good as it gets with this pump. You can either replace the entire pump or just the motor. It usually makes more sense to just replace the motor if the wet end is in good condition and you don't need to change any plumbing. But since you have to change the plumbing anyway, it may make more sense to replace the entire pump. Either way is fine, it is basically an economic decision.

However, when looking at a replacement, you need to focus on max head because that is the only thing you can go on for priming ability. The higher the pump head, the larger the impeller and more effective the pump will be at priming. However, in most pump lines, the max head is the same for the various HP ratings so you can lower the HP to save some on electricity costs.

If you want to stick with Pentair, the Whisperflo is a good pump line but for priming reasons, I wouldn't go below 1 HP (full rated). So either the WFDS-4 or the WFDS-26 would be a good choice.

BTW, where is your location and how much do you pay for electricity? A VS may or may not be a good solution for you.

[lstinthot]

Will these pumps move water on slow speed in my application? I am figuring 50 Ft of head, looks like slow speed graph tops out at 22 lbs.

[mas985]

Looks like these two pumps pull the same amps. The WFDS-4 is one HP and the WFDS-26 is 1.5 HP. The -4 costs about $75 more than the -26. Does it make sense they both have the same amp rating? Wouldn't make more sense to go with the 1.5 in my case then for the higher lift?

The WFDS-26 is an up rated pump while the WFDS-4 a full rated pump but other than the label, they are identical in performance. So it doesn't matter which you get. One of the problems with pump ratings is that it causes confusion.

Will these pumps move water on slow speed in my application? I am figuring 50 Ft of head, looks like slow speed graph tops out at 22 lbs.

Yes, they will still move the water on low speed. But head loss is dependent on flow rate so on low speed, head loss is about 1/4th that of high speed. If you indeed have 50' of head on high speed, on low speed you would have 12.5' of head. But you don't need to figure head loss to know that low speed is always around 1/2 the flow rate of high speed.

But because of the lift, you will need to always prime on full speed and then switch to low speed. The pump should not lose prime when shut off but if does, it will need to be started on high speed. If you get a two speed timer, that should solve any priming issues because you can always start the pump on high speed and then switch to low speed.